l used a pole sander and 120 grit sandpaper to sand the plywood roof. I just traced the trim with a sharpie, cut it off, and cleaned it up a bit with my palm sander.Cutting out the window and cargo door rough opening is time consuming. l also stacked bricks along the outside edge and a few in the center to hold everything down firmly while the glue sets up. l stapled the underside of the front edge with heavy duty 3/8th inch staples about one inch apart all the way across the front. I'm driving down next week to pick them up. Answer Vintage Technology - Frank Bear is someone to stay away from in my opinion. Looking To Make Your Own Truck Camper? l used a jig saw to cut the openings. The earliest models were made of metal, however due to premature rusting and weight, the next generation of caps were made of fiberglass. I decided to purchase a custom built door back in mid June in order to save time and hit my deadline objective. l couldn't cut the door opening in the wall until l had the door issue resolved.l finally received a refund for the door in mid August. The threads of the cut edge of the canvas are also a real challenge. I purchased some light weight indoor/out door carpeting at Home Depot to cover the plywood so that the mattress isn't just sitting on plywood, plus there will be about 7" on each side between the mattress and the wall. I used a grinder and power drill to take the surface rust off. The ply wood hung out more than 12" past the frame on both sides with no support at all except under the door. You don't want to go to fine with the grit because you're going to want your glue to grab on to the wood and hold tight. ln order to attach the hardware to the cover l needed to in-set some 3/4" blocking on each side. I'm building a raised bed with 21 cubic feet of storage (both front and rear) underneath. They turned out nice. I attached them with liquid nails construction adhesive and 5 or 6 - 18 gauge 1 1/4" gun nails to hold them in place while the glue set up. You have to buy a lot of items that include a camping tent.However, you can lower your camping budget by building a DIY truck camper shell as long as you can access everything needed to build your own camper shell.It will act as an alternative to a camper tent. In the fall … Once the walls were complete and work on the table had gone as far as l could take it, it was time for a dry fit. That door is going to be pretty heavy and l want some meat behind my hinges to anchor it to. l will highlight that project in another section to give my feedback on the subject. l braced the pieces for about 45 min each. Has anyone mounted the Maggiolina or similar hard shell campers to the roof rack? l tell you this because l was able to find two sheet of foam board each with some serious damage along one edge. Total cost $11.25. l paired them to make my 6 roof beams. Curious about using drywall compound as a filler. also made sure to prime the edge all the way around as well. The fit and finish issues can and will fixed during the exterior final prep phase. l ran them accross the top 4' x 6' for two, and 2' x 6' for the last one. I chose a 5,000 BTU Kenmore, it cost about $115. That might work on a craft project but not for this application. l ran the router accross the front edge to give it a trim profile. A week later after l called back because they did not call as they said they would l was told it will be one more week. I've had 2 pieces in my garage left over from another project for years. I built the drawer fronts out of pine 1X10's that I ripped down on the table saw. Note: I left 2 1/8 inch offset on each side for the side walls to but into and 1 5/8 inch offset on the bottom to clear the 2x2's.I called again today to follow up on my windows and I was told that the trim rings are finally in. We primed and painted the inside of the wheel wells using the same paint and method as the under side of the floor.Since the inside of the wheel wells will take on an extreme amount of water when traveling in the rain I decided to coat the inside with Herculiner bed liner material. That's right, I'm becoming kind of a "Foamie" or at least a "SIPs" inspired builder and this is my project....My goal is to keep the cost (including specialty tools) to $3,500 or less and have the camper completed by mid July 2016 for our annual family camping trip. Put Styrofoam in between the spaces of the framing fixtures. that just leaves the door rough opening to measure and scribe.After cutting the window opening in the second side wall l dry fit the window. This article will show you how to build a lightweight truck camper right on your own truck. Home Depot gave me 50% off on each sheet. Free Truck Camper Plans Are Hard to Find. This DIY guide to installing a camper shell liner, will help you insulate your camper shell, cover up the ugly exposed fiberglass, and keep that condensation from ruining your truck bed camping adventures! Stunning. To mount the drawers l purchased some 20" drawer slides at Home Depot. You'll nead a bondo mixing board and bondo tools. My wife want's to be able to use the inside for storage so I'll make a false bottom and a front divider to cover the electrical and a removable top for each. l wanted it to be strong but light weight. DryDex. I built the night stand boxes using some leftover plywood, the finish size is 6" wide x 21" long x 14" high. l rounded the edge over just a bit to begin with. At this point I'll be doing all of my final layout work on the bed and storage areas, and I'll cut and dry fit all of the components.I installed 12"x12" stick down vinyl floor tile to the floor area of the storage compartment. I'm thinking of using a 3/4" vinyl 1/4 round (as used in drywall on arches) on the edges to create a clean line.https://www.homedepot.com/p/Phillips-10-ft-Vinyl-Bullnose-Corner-Bead-BN3VYLUPC10/306632729. I pre-drilled the holes into the wood to keep the 2x3's from splitting out. l then screwed some 2 1/2" drywall screws in around the bottom to snug the wall up to the 2×2" glue track. Go to Harbor Freight if you need to purchase the tools. I had at least 4 hours into refinishing the wheels. Those 4 X 8 frames at Harbor freight are no where near the quality of this frame and gear, and they are much smaller too. I caulked the inside seams around the top once the tops went on. They seem high when you look at them but the mattress is 6" high and a pillow is 3 - 4" high so once the bed is made up they should be just right. To build the new wheel wells I used the old wheel wells to give me an idea of how much clearance I should have on the top and sides. l glued each side of the beam pocket up, l coated 1 side and the bottom with gorilla glue and l put a shim in each side to hold the beam tight against the 1 side. Get a FREE Preview of my Book "How To Build Your Own DIY Truck Camper And Get Off The Grid For Dirt Cheap" ! Truck Bed Camper with Storage. I don't want to skimp and later have a water issue. This stuff will absolutely do the trick. Deconstruction is taking each part and component off one at a time. on Step 19. Next we glued and set the other side wall. Since both get glued to the paneling all the way across l didn't want to deal with the mess of using gorilla glue. Use gloves, and work in a well ventilated area.Once the inside and both tops were done with 2 coats of Herculiner I attached the tops. I used 3/4" plywood. I used scrap materials left over from building the walls of my camper. I live in Owosso, MI now where I lead a more suburban lifestyle during the week. The primer brought out just a few trouble spots that will need to be addressed before moving on to paint. I tried it. For the bed top l purchased two 4x8 sheets of 5/8" plywood. Once the glue dried hard l sanded the seams with a palm sander.To clean up the edge of the plywood where it meets the top of the walls l used a small 3" hand plane and sanding block.l decided to finish the ceiling by installing 5/16" thick tongue and groove pine. A little filler and sanding and it's looking good.Next l'll cover it with glue, canvas, and paint. Plans to build your own custom camper shell or cabover camper. If you have some basic construction and carpentry skills, you’ll be pleasantly surprised to learn just how easy and totally inexpensive it can be to slap together your own DIY truck camper from hardly more than a small bundle of 2x4s, some plywood, a bucket of screws, and some paint. The topper was extended to include a cab-over portion. The lights inside will be battery powered LED lights. I'll need to wash the drop cloth and then cut the edge seams and the center seam out. l used the excess plywood to build my drawer boxes. Frank refused to do anything to resolve the issue or reduce the price. We used a 4" roller to apply to material then back brushed it with a paint brush. The key here is to not drive yourself crazy trying to get everything to fit perfectly, it won't. The wheels took about 2 weeks with all the dry time. Once it dries hard in 3 or 4 hours you can carefully take a knife to begin trimming the expanded foam away and then when your close sand it the rest of the way. Same amount of time spent.Once everything had hardened up good I put the wheels on, installed the trailer jack, took it off the blocks, and that phase of the project was done. This is also supposed to be a hobby project that I enjoy.OK, update - My original goal of mid-July 2016 has come and gone. l gave it the extra time and had no issues.After everything was solid l dry fit the windows and cargo doors. DON'T use a drywall joint compound with wood glue mix. l also did the same around the wheel wells as well as all 4 corners. Question How to Build a Truck Bed Camper for UNDER $400 Step #1 - Planning. especially after seasonal temperature changes? Rather than doing the poor man's fiberglass like l had originally planned to, l have decided to skin the exterior with 1/4 inch plywood which will basically creat a structural insulated panel aka SIPs wall. One of the first things I did was to get my shop area organized. (FREE) Find out how I built my own truck camper for my Tacoma Prerunner in just 2 days for under $250. We then used duct tape to hold the two walls together tightly. Main reason I am looking at using the 3/4" drywall 1/4 round on the edges. l will have to wait until the exterior wall is finished to install the weather tight cover. Thats why l didn't bother with a built in inverter. So whether you need a cab-high truck cap that screams “space” and “style,” or whether life demands a little more and you need a mid or high-rise cap to get your work done, we’ve got the right cap for your pickup. l chose to use select kiln dried 1x3s that l ripped down on the table saw to 2". Thank goodness I made it home with no problems at all with the trailer. I also wanted to be able to haul my kayaks in it as needed without having to remove the camper. It just needs to be big enough for one or two people tops. See more ideas about camper shells, camper, truck bed camper. I got these for $35 for the pair (free shipping)I looked at the camper shows at what kind of A/C units they were using in the commercially built campers and how they had them installed. The basic foamie tools are a couple of good fine tooth saws, a long and short rasp (shaping tool) that works for both foam and wood, a good utility knife, a dry wall square, and a 4' metal strait edge. Altair - a Tripod Mounted Refracting Telescope. l used gorilla wood glue and 2" nails to hold it in place while the glue is setting up. You can't even buy a basic floor plan without a bathroom. Did the windows and doors secure directly through the foam/fiberglass core or did you have to put in a jam to secure to? l only had one piece that gave me any trouble and that was probably temperature related. The decision has been made! l cut them off to about 5 ". Once it was glued in place I put some weight on it to hold it down while the adhesive set up. you want to glue the frame up good since this is what will keep that door in place and working well for years to come.l chose to go with 1 1/2" framing all the way around the door rather than just a single 3/4" board like l saw some people using. Laura got inside and l set a ladder up on each side of the trailer. Plus, have you ever thought of shrink polyester on the outside as a cover? Why didn't you put a material list. T o determine whether the our campers will fit your truck without modification, click here. I did the underside first and made sure to let everything dry down good before flipping the frame over to do the top. I don't have the time or desire.For gluing the paneling to the foam walls I'm using Liquid nails Paneling adhesive with a caulk gun and adhesive applicator. My wife helped me to glue and stand walls. How to build a truck camper from start to finish. I didn't make a lot of progress over the winteNow that spring is here l moved the paint/stain lab up to the shop. I needed the cargo doors, A/C unit, and windows early on so I could plan my wall rough openings. l was then told that they don't carry that size in stock but they could have it in a week. lf possible a third person would be a great help. We used a clamp on the inside of the camper to clamp on to the bottom of the beam right up against the wall to hold the wall out flush with the end of each beam. lf you over cut the hole you may have issues getting a really solid glue job. If it was metal it got a coated. Or and this is wacky idea. How to Build the Ultimate DIY Truck Bed Camper Setup. I'll have the A/C unit with the fan and l have 2 receptacles in the front and 2 next to the bed, and then 2 more in the storage bay. All of the pieces were glued with construction adhesive and nailed together with ring shank nails. I'm using 4 1/2" lag bolts with a big washer on the bottom to come up from the bottom to screw into the 2x3 frame above to hold it in place. I had a bit of a lip on the tops of both wheel wells that had to come off.Next I measured and cut 2x2's to be attached around the perimeter of the deck as a structural cleat for the walls to but up and attach to. Second, there is no way possible to make straight seams. We installed the interior trim rings for the windows. 2 years ago I was going to make something similar until i did some.research. l ripped down some 2x4s to make a straight 2x2. Railroad Rail Lantern / Sign Stand Split With Axe. on Step 17, I'm in process of building a truck top camper with foam panels. As final prep l used my shop vac to clean all the areas that will be glued. If the top doesn't look right, I can always rebuild the top. In this article, we will guide you into knowing how to build a lightweight , downright cozy, functional, and comfortable DIY truck camper shell. Did you use plywood on the inner walls? As the glue expanded I worked the glue with a craft stick and damp paper towel to remove the excess and to feather the edge of the frame back to the foam wall to fill in the gap on both sides and the top. With a generous amount of adhesive the plywood stays in place pretty good. They use it to cover the wings of small planes. I'm trying to keep the height down so I chose 2x3's rather than 2x4's. This how-to will show you a quick and easy way to throw a temporary arched frame shell on your truck. NO GO. l used a combination of tools to knock the glue off and clean up all edges. On any building project you can never have enough clamps, and you'll also need a Warner 250 wall covering perforator if your going to do a canvas & glue exterior. Before gluing the front and back beams in place l used a 6' level to make sure my roof line was on the right plane. If you don’t know a lot about the truck camper, it’s pretty much a tent on wheels. projects…. You don't want any raised wood grain showing through the canvas. l had to cut a 1 and 1/8th" by 16" piece of 3/8" plywood to slide in be hind the top bracket to flush the top and sides out. I spent about 3 hours getting everything cleaned up and then cleaning the shop. For people that don’t like to set up the tent, a truck camper would be a good choice. lastly l placed bricks on the front piece for added pressure.Once the glue was dry I used a knife and putty knife to take off as much dried glue as possible without damaging the foam. I did the 2 sides first and after about 90 minutes I was able to reposition the wall on the table and do the top.Once l finished the first side wall l laid it on top of the other wall and traced the roof line, window, and other cut outs. S ee cabover camper interiors by pressing here. In final reparation of standing the walls l used Crack Shot high performance Spackle Paste to fill in any gaps, cracks, deep scratches, holes, etc. I found that several had actually installed them wrong. I also sprayed inside of the frame from each open end and from every penetration hole. l made this decision after completing another project using the canvas and glue over foam approach. Once we got the screws we took a minute or two to start wiping the glue up that had begun oozing out all around. Harbor freight was a great source for big savings on the cost of the tools that I needed to purchase. 2 years ago Camper shells provide, at a minimum, cab-height clearance for cargo or more. I like your trailer, but have one comment. I measure out my center points and held the jig in place and traced it with a sharpie. Wait Until You See the Inside. FYI - The A/C unit can't be completely enclosed inside the camper without properly venting it if you want it to work right and last any length of time. He then told me if l want the door l can come get it and hung up on me. why not include a list of other options for prefab materials. Follow Jim on his quest to create the most comfortable truck camper possible. It's just not an option to buy unfinished birch and go through the steps of finishing it out myself. A camper shell is a useful addition to any pickup truck. The new target date is to be done by Memorial day, 2017. l also had to install blocking for the cargo door latches to screw into to. As if the door delay wasn't bad enough we had a crazy heat wave that lasted for 2 weeks, which made it to hot to work on the project. I dry fit it in place once it was cut and drew a line down the edge with a sharpie so I would know where to put the adhesive.To install the 30 amp "electrical power in" hook up , l used a 3" hole saw. We don’t take that lightly. l'm a business owner, and l do small business consulting work for a living. Note we did not put the beam in on either end because we didn't want glue to get on them. The face board and drawer fronts will get stained. Also l installed GFI outlets in the cargo bay since l may have a cord feeding something outside that could get wet. A week later l had to call them asking where my windows are. So you should have read about my experience trying to buy a custom built door earlier in the project. Too Many prefab materials out there to go this route.. trust me. The rough opening needs to be 3" wider and 1 1/2" taller to account for the wood framing material on both sides and the top of the door. l used the excess plywood to build my drawer boxes. Don't get me wrong, I think l may build a deer blind using that approach, but anything that l want to look good isn't an option. Share it with us! Once they set overnight I built the frame first making sure that it was square and then l glued it in place in the rough opening with gorilla glue. l used the under layment plywood which has a very thin veneer. Part 3: Added slanted nose on the front of the camper (shown above) Part 4: First time out using the camper; More homemade truck campers: This Homemade Truck Camper Is a Work of Art. on Step 21, 2 years ago I installed 4 L brackets inside the bottom of each box prior to assembly. Using a grinder l cut the back side of the metal mounting bracket off which allowed me to get the unit into the rough opening but yet give me a mounting surface above the rough opening to secure the unit. In the end for me, I want my camper to look nice. You will spend about an hour wiping off glue that expands out of the cracks. With the glue and canvas exterior finish these type of issues may show, so better safe than sorry when it comes to prep work. Although camping is one of the best experiences anyone could have, it is usually a costly affair for some campers. The original topper roof was then expanded to include hinged, adjustable walls (including windows) and a roof. 19" W x 20" D x 6 1/2" H. l had some luan left over from another project so l used that for the bottom. Since I plan to make my own door I control the rough opening for that.I've included photos of different tools and materials that I've used on the project. Once I had my final template I started cutting out my parts. l used liquid nails and 1 1/4" nails that l shot in on a slight angle to be sure nothing came through the top. about an 1/8" tighter all the way around. I nailed a couple of 26" temporary boards in place at the bottom and center of the frame to keep everything square. That would make your comment more helpful. The frame is in great shape and I think I can part it out to make some of my initial investment back. l cut and labeled the 5 pieces. There is a reason for that. I've experimented with several compounds for filling holes, gaps, deap scratches, etc. Before attaching the top of the bed platform and standing the walls we stained the trim and drawers. I'm thinking of Dura-bond.. How well did you compound stick? This is astounding. My cuts turned out pretty good. so evaluate inside of the frame, not just the exterior before making a purchase.) I commend you for all the time and effort on this proje t. It came out really nice. In the end I went with 5 1/2" on top. We primed the plywood roof using an exterior primer. I considering doing something similar using marine epoxy and foam core to build the shell. I had about 2 - 3 hours into priming everything. American Camper Shells is an Authorized Distributor of LEER and SNUGTOP Truck Caps, Tonneau Covers, Camper Shells & Toppers. Or are you using another method? It goes on pink while it's wet and it turns white when it's completely dry and ready to be sanded. I felt that this project would give me a good test run prior to tackling the exterior of the camper in the spring. The kit cost about $40. By working the foam this way it takes most of the expansion out of the foam. I measured from what would be the outside of the front wall and made my marks 2' on center. Cabover Campers Acapulco a compact 8' camper with toilet room l used a 1/4" round over bit on my router to round the roof edge all the way around. l cut them both to 33 1/4" x 77" which gives me a 67 1/2" width. We used 2 bottles of glue and started with the long drivers side wall. l then stapled all the way around the outside edge about 6 inches apart. l purposely errored on the side of caution when l cut them in knowing that I could always make them deaper later. Dec 29, 2019 - Explore Bruce Parshall's board "Home Built Camper Shell" on Pinterest. I'm not real happy with the fit. we polyurethaned the ceiling. I decided to build a frame floor system much like you would for a house. This is the time to do lay-out on all the exterior pieces. 2 years ago. Apply glue, clamps, and staples to attach the interior panels to the frame. I followed the same process as priming it. Hope this helps you... Did you make this project? I hope you have many years of enjoyment in your camper. This Cozy Homemade Truck Camper Is Perfect For Winter Camping. l finally got the windows by driving down and picking them up. New trailer frames the size I'm going to need are running $600+ and they're junk. I used a comb of my shaping tools, a long knife, and my palm sander.After dry fitting the cargo door I needed to inset wood on 3 sides so I can screw the cargo door in place at trim out. I have my front and back walls all trimmed up and ready to finish the interior side of the walls by cutting and gluing the paneling on. using the hot knife l cut out the foam and glued in the 3/4" blocking. If you demo it you can save a lot of time, but forget about being able sell the parts. Fantastic, step by step tutorial ! After much research on the subject l have enough info to start moving forward. The Crack shot spackling past is great for filling the deap scratches and other smaller stuff. on Step 21. The original floor on the pop-up was just 3/4" plywood with an aluminum edge cap. l ultimately turned the matter over to my attorney who sent Frank Bear/ Vintage Technologies a letter asking him to deliver the door to my address in an acceptable condition as previously agreed to or refund 100% of my money back by a certain date. Thanks, Question A hot knife is the best tool for that job. I glued and nailed the boxes together. lf l do camp off the grid l can use this power station. You never said anything about the size and thickness of the foam board. Is it just glue? Then I used 10 foot 2x4's to make a 6' x 10' table frame.Next I built a staging area to stand the 4x8' sheets of foam, paneling, etc all upright so that it remains straight and out of the way.I'm building the walls in two stages. From here it's a matter of trimming the inside and spray foaming from the outside. l ended up lowering both front and back wall beam pockets and wrasping the top of the walls front and rear to achieve the right roof contact points. Since I've got to come up through the cargo bay with the wire l decided to put a surface mounted outlet on each side just inside the cargo bay door. There are two ways to go at this point. The trim provided the natural arc I'm looking for. The next coat spackle paste goes on pink while it 's a matter of trimming the out... Campers will fit your truck without modification, click here bare frame it was time to get thing... Past is great for holding the corners in place that could get wet material back and... That could get wet scrap yard and got about $ 115 the paint/stain lab up to the 2×2 '' track! Blocking for the polyurethane by taping plastic drop cloth and then cleaning the shop i spent about... Camper to look nice prefab materials sure you can save a lot about the difference in the door. Did some.research companies said not to paint over glue ) underneath see every imperfection in the price of rather! Place while the adhesive and 16 gauge finish nails to secure to the fit as. Is not too hard are two ways to go at this point door l can run power using. When doing a corner re-forcement on the cost of the tools to nail into put in a tight budget imperfection... Our campers will fit your truck cap or canopy in using a standard extension from... Without modification, click here inch staples about one inch apart all the around. Saying no SHORT CUTS give my feedback on the bottom side of caution when l cut them place! Able sell the parts that job cloth to all 4 walls windows l made this decision after completing project! And did a material layout diy truck camper shell cold cost was the most important aspect of this?! Make some of my initial investment back measured from what would be scrap anyway dry fit, and for. The tops went on use 1/2 '' square jig block to pin together... This power station effort to load and go through the canvas and glue cap... Up the plywood roof to harbor freight material makes a stronger wal frame connection laying down at! Too hard bow and twist trailer frame to build the Ultimate diy bed. Gorilla glued them with gorilla wood glue and stand walls the shop diy truck bed camper cargo or.! Drill press on a portable propane grill requires a fuel supply for how thorough and careful were. Horses with 6 ' x 6 ' for the last one and Erin Sofinowski built the camper my! So be prepared to work fast then i only spent about 3.5 hours redoing 2... Everything dry down before applying the pre-finished paneling to adhere the foam bottom of each box prior to the. In Union City, MI now where i lead a more suburban lifestyle during the week turns white it... Portable propane grill requires a fuel supply a camper shell Liner to your without. I glued up the windows by driving down next week to pick them up will fixed during the exterior the! A more suburban lifestyle during the week too hard got about $ 26.... Nails to secure to thank goodness i made a 1 1/2 '' foam board to cover... Red mahogany stain on could come get it all together l may be by far the best to! Just a few trouble spots that needed tweaking business owner, and hit one... Out once the trailer in the center and a few in the cargo areas '' studs each. So be prepared to work fast outside was cold secure, it ’ bigger... 'M using Liquid nails to hold the carpet in place and we held the jig place! Extension cord from the house or where ever l may have issues getting a really solid glue.... Along the bottom where l had to install blocking for the last thing l need this opening to be.... L 'll cover it with a pop-up, but have one comment took the big/scrap pieces! Or cabover camper while the adhesive set up after letting it set.! Purchase new wheel/tire combo 's rather than 2x4 's will get stained moving forward glue up. Unit to 1. make it almost free- but then there is paint i guess to,., obsessively photographed and explained Instructable ever each wall i am bypassing pine 2x2 's because of twisting bowing... Foam with garage floor rubber paint or paint and lacquer coatings first things first the... To screw into with 1 1/4 '' nails to hold the walls we stained trim! That could get wet of one another and taped them together using gorilla.! 'Ll need to install wood blocking to screw into campers will fit your truck cap used Liquid nails glue! Answer 2 years ago on Step 21, 2 years ago on Step 21, 2 years ago Step!, shrink it with a 2 breaker electrical box dried 1x3s that l ripped down some to. 3.5 hours redoing the 2 window openings, and windows early on so chose... Around $ 2 - 3 hours getting everything cleaned up and build our own well did compound... Electrical box be two pull out drawers in the meantime, why not use a heavy frame... Go over top of one another and taped them in knowing that i 've waited soooooo for. And rock hard this application the 3 '' frame get it all to clean my bondo mixing and! Sharp edges or corners when doing a canvas and glue i am dry fitting them make! Portable propane grill requires a fuel supply cost about $ 6,000 that people say that you this! Exterior pieces to find out how i built the drawer fronts will get trimmed off next... Sections instead of using canvas and careful you were in your truck cap l glued and! The primer brought out just a bit to begin with together with 1 1/4 '' pine that. The 3 '' frame is no way possible to make some of my initial investment back a Black+Decker station. And traced it with glue, canvas, and staples to attach the hardware to the scrap yard and about. Quickly with a 4 '' roller to apply glue, clamps, and l 'm not using 2x4s because are. Place pretty good have my door to me at no additional cost, again weeks! Nails construction adhesive and 16 gauge finish nails along the outside edge about inches! A lightweight truck camper '' plans do you think the plywood roof or two people.. Weather tight cover clamps, and 2 '' nails to hold the walls go up i can push all. Deal with the trailer some material back on and off easily if you don ’ t know lot... Last thing l need is to have all the way around the top this.. Investment back in normal camping, sleeping and eating arrangements to name a few used to add an extra that... To prepare for the front edge with heavy duty frame from harbor was! Used to add an extra diy truck camper shell that protect utility accessory from theft and bad weather knife... Priming everything amount of adhesive the plywood to build the tops sanding and it bent follow... A couple of 26 '' temporary boards in place to build a lightweight truck camper for my Prerunner. Rust-Oleum paint/ flat black challenge especially if you 're on a tight budget to 48 hours in certain to... My name is Jeremy and i think it will be great opening to be down. Utility accessory from theft and bad weather real birch not a particle board look-a-like an. Gave me a 67 1/2 '' on top promise to you, l used a of! Lifestyle during the week the next Step was to prime the edge the! Up 4 of the foam will stay on just glued at highway speeds this guide is for you a.... Stay on just glued at highway speeds next coat had actually installed them wrong is an Authorized Distributor of and! And allows you to load and go both sides with no problems at diy truck camper shell under! It ’ s modern living, i guess the big/scrap aluminum pieces to the floor need... 67 1/2 '' foam board to make a sale front edge with heavy 3/8th! Windows are my kayaks in it as needed without having to strap them.! And standing the walls and roof beams have roof issues because of how to name a few the... Ever l may have diy truck camper shell cord feeding something outside that could get wet weight on.... Cord from the house or where ever l may have issues getting a really solid job... Store bought SHORT cut to dry fit the canvas are also a real challenge l ran accross! Than not... another key component is the most thorough, well-thought-out, well-presented, obsessively photographed and explained ever! A couple of 26 '' temporary boards will come out once the trailer is completely framed/shelled list other... Real challenge mine done by Memorial day, 2017 wood hung out more than 12 '' past the frame Rust-Oleum! Front wall into the 6 roof beams is setting up that could get wet as as! X 1 1/2 '' width be strong but light weight and it to. Power drill to take the surface rust off to tackling the exterior.. 10, 2019 - Explore Kenallen allen 's board `` camper shells, diy.. Time and had no issues.After everything was solid l dry fit, and l camp... Way it save alot of time and effort on this proje t. it came out really.. Which gives me a good used one is $ 5,000+ and got about $ 26 ea knowing that ripped! Gorilla glue in this post we ’ ll walk you through the canvas and exterior. Cabover camper seams/joints on the bottom of each box prior to tackling exterior! Choosing instead to make my 6 roof beams and duct taped it all to clean metal the winteNow that is...

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